cutting plastic
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bonnieman17
- SE Member

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cutting plastic
What does everyone use for cutting the plastic behind the radio? Im kinda afraid of sticking my dremel in there cuz of all those wires and ribbons.

- harofreak00
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Re: cutting plastic
Dremel is about your only option for power tools.
You could try a tin snips and/or file.
I personally used a dremel bit like this, however my dash was out of the car at the time.


You could try a tin snips and/or file.
I personally used a dremel bit like this, however my dash was out of the car at the time.


Last edited by harofreak00 on Thu Sep 24, 2009 11:59 pm, edited 1 time in total.
Andrew - owner/operator of Bonnevilles Unlimited

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
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2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
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bonnevillain
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Re: cutting plastic
I used a drill to drill some little holes, a little hand saw, and a a vice grip to tear pieces out.. lol. It wasn't pretty, but it worked.
- harofreak00
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Re: cutting plastic
If you cut it out like I did, and leave that little notch on the right side of the connector, you can still use the dock'n'lock connector if you ever go back to a stock radio.
Andrew - owner/operator of Bonnevilles Unlimited

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
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bonnieman17
- SE Member

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- Joined: Wed Apr 22, 2009 9:11 pm
- Year and Trim: 2004 SE
Re: cutting plastic
k thanks guys i think im gunna do it ur way haro so i can still go back to factory just in case

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bonnevillain
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Re: cutting plastic
I needed to cut out a lot more than that to fit mine in
- harofreak00
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Re: cutting plastic
Thats what I had to trim for my Nav unit. Granted the wiring was pretty tight behind there, but it worked. I guess it really depends on the HU.
Andrew - owner/operator of Bonnevilles Unlimited

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
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bonnevillain
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Re: cutting plastic
yeah, the nave unit is taller and not as deep I would imagine. I have a single DIN HU, and it sits at the very top of the cavity.
- TenGHz
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Re: cutting plastic
Yeah, ditto to that. I had to cut a bunch out to make my old deck fit in my SE. I think there was a picture with a drawing to follow where to cut. I just put the mount together and put the radio in and looked at where it would need to slide my deck in compared to back of the dash.
I used a dremel for the big/long/safer cuts and a file for the smaller/more dangerous ones. If you just use a file/small saw your arm is gonna be sore the next day. haha
Good luck with whichever you pick - just go slow.
Last edited by TenGHz on Fri Sep 25, 2009 4:22 am, edited 1 time in total.
-Joshua-
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bonnieman17
- SE Member

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Re: cutting plastic
Thanks for all the ideas guys. I ended up using a dremel after all and it turned out great.


