cutting plastic

This is your place for alarms, remote starters, to brag about your system, exaggerate your db levels, or simply ask questions for stock or aftermarket audio. No Flames! (except from roasted amps)
Post Reply
bonnieman17
SE Member
SE Member
Posts: 23
Joined: Wed Apr 22, 2009 9:11 pm
Year and Trim: 2004 SE

cutting plastic

Post by bonnieman17 »

What does everyone use for cutting the plastic behind the radio? Im kinda afraid of sticking my dremel in there cuz of all those wires and ribbons.
Image
User avatar
harofreak00
Administrator
Administrator
Posts: 26022
Joined: Mon May 19, 2008 6:04 pm
Year and Trim: 2004 GXP - plus a handful of other Bonnevilles
Location: Browerville, MN
Contact:

Re: cutting plastic

Post by harofreak00 »

Dremel is about your only option for power tools.

You could try a tin snips and/or file.

I personally used a dremel bit like this, however my dash was out of the car at the time.
Image

Image
Last edited by harofreak00 on Thu Sep 24, 2009 11:59 pm, edited 1 time in total.
Andrew - owner/operator of Bonnevilles Unlimited
Image
2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
bonnevillain
Retired Site Developer
Retired Site Developer
Posts: 3046
Joined: Wed May 21, 2008 11:07 pm
Year and Trim: 2002 SLE
Location: Minnesota

Re: cutting plastic

Post by bonnevillain »

I used a drill to drill some little holes, a little hand saw, and a a vice grip to tear pieces out.. lol. It wasn't pretty, but it worked.
User avatar
harofreak00
Administrator
Administrator
Posts: 26022
Joined: Mon May 19, 2008 6:04 pm
Year and Trim: 2004 GXP - plus a handful of other Bonnevilles
Location: Browerville, MN
Contact:

Re: cutting plastic

Post by harofreak00 »

If you cut it out like I did, and leave that little notch on the right side of the connector, you can still use the dock'n'lock connector if you ever go back to a stock radio.
Andrew - owner/operator of Bonnevilles Unlimited
Image
2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
bonnieman17
SE Member
SE Member
Posts: 23
Joined: Wed Apr 22, 2009 9:11 pm
Year and Trim: 2004 SE

Re: cutting plastic

Post by bonnieman17 »

k thanks guys i think im gunna do it ur way haro so i can still go back to factory just in case
Image
bonnevillain
Retired Site Developer
Retired Site Developer
Posts: 3046
Joined: Wed May 21, 2008 11:07 pm
Year and Trim: 2002 SLE
Location: Minnesota

Re: cutting plastic

Post by bonnevillain »

I needed to cut out a lot more than that to fit mine in
User avatar
harofreak00
Administrator
Administrator
Posts: 26022
Joined: Mon May 19, 2008 6:04 pm
Year and Trim: 2004 GXP - plus a handful of other Bonnevilles
Location: Browerville, MN
Contact:

Re: cutting plastic

Post by harofreak00 »

Thats what I had to trim for my Nav unit. Granted the wiring was pretty tight behind there, but it worked. I guess it really depends on the HU.
Andrew - owner/operator of Bonnevilles Unlimited
Image
2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
bonnevillain
Retired Site Developer
Retired Site Developer
Posts: 3046
Joined: Wed May 21, 2008 11:07 pm
Year and Trim: 2002 SLE
Location: Minnesota

Re: cutting plastic

Post by bonnevillain »

yeah, the nave unit is taller and not as deep I would imagine. I have a single DIN HU, and it sits at the very top of the cavity.
User avatar
TenGHz
Posts like a Northstar
Posts like a Northstar
Posts: 1877
Joined: Wed May 21, 2008 10:53 pm
Year and Trim: 2005 GXP
Location: Sioux Falls, SD.
Contact:

Re: cutting plastic

Post by TenGHz »

:stupid:

Yeah, ditto to that. I had to cut a bunch out to make my old deck fit in my SE. I think there was a picture with a drawing to follow where to cut. I just put the mount together and put the radio in and looked at where it would need to slide my deck in compared to back of the dash.

I used a dremel for the big/long/safer cuts and a file for the smaller/more dangerous ones. If you just use a file/small saw your arm is gonna be sore the next day. haha

Good luck with whichever you pick - just go slow.

:beerchug:
Last edited by TenGHz on Fri Sep 25, 2009 4:22 am, edited 1 time in total.
-Joshua-
bonnieman17
SE Member
SE Member
Posts: 23
Joined: Wed Apr 22, 2009 9:11 pm
Year and Trim: 2004 SE

Re: cutting plastic

Post by bonnieman17 »

Thanks for all the ideas guys. I ended up using a dremel after all and it turned out great.
Image
Post Reply