I have a fairly bad truck leak as well as interior leaks, read drain tubes posts and will get to those for interior, but haven't checked in to the truck leak. My concern for the trunk leak (and it may not be related) is the fact that the paint under the gas door is bubbling and starting to rust at an extremely rapid rate now, same side as the truck leaks on. Any thoughts?
Thanks
Truck leak / Gas door area bubbling and rusting through?
-
edawg.motorsports
- LE Member
- Posts: 3
- Joined: Fri May 21, 2010 12:41 pm
- Year and Trim: 2001 SSEi
- CMNTMXR57
- Certified Bonneville Nut

- Posts: 5841
- Joined: Wed May 13, 2009 10:45 pm
- Year and Trim: 2006 STS-V, 2004 GTO, 2009 G8 GT
- Location: CHICAGO
Re: Truck leak / Gas door area bubbling and rusting through?
Any leaks through the gas fill area should work it's way down into the wheel well (over the plastic trim pieces) and onto the ground. It *shouldn't* leak into the trunk. Shouldn't being famous last words! 
Last edited by CMNTMXR57 on Fri May 21, 2010 2:14 pm, edited 1 time in total.

Retired Bonneville Owner and former GM Tech:
2004 Pontiac Bonneville GXP: Black/Ebony *SOLD*
Summer Toys: Combined 827 RWHP / 877lb/ft RWTQ
2004 Pontiac GTO: Impulse Blue Metallic/Black/M6: lots 'o mods, 415 RWHP / 405lb/ft RWTQ!
2006 Cadillac STS-V: Light Platinum Metallic/Light Gray/A6 - Spectre CAI, Magnaflow exhaust, Speed Inc. tune, 412 RWHP / 472lb/ft RWTQ
Daily Drivers:
2019 Chrysler Pacifica Limited: Mommy's new RGC
2015 Chrysler Town & Country Limited Platinum: Kids new RGC
2011 Camaro SS
2009 Pontiac G8 GT: L76, Sport Red Metallic
2004 GMC Sierra 2500HD: Victory Red - 8.1L Big Block and Allison
2003 Chevrolet Suburban 2500: Doeskin Tan - 8.1L Big Block... RIP
1999 Chevrolet Suburban: Sunset Gold Metallic - RIP
- dpcookson
- SSE Member

- Posts: 147
- Joined: Thu May 22, 2008 9:59 am
- Year and Trim: 1982 Chevy S10
2003 Ford Focus
1996 VW Jetta - Location: Jarvis, Ontario Canada
Re: Truck leak / Gas door area bubbling and rusting through?
Pull the side carpet pieces away from the wheel wells inside the trunk and have a good look at the metal, you may find some rusty holes there.
Dale


- Archon
- Resident Gearhead

- Posts: 8781
- Joined: Mon May 19, 2008 10:30 pm
- Year and Trim: 2014 Cadillac XTS Vsport.
- Location: Grand Rapids, Michigan
Re: Truck leak / Gas door area bubbling and rusting through?
Check the bolts around the spoiler, and the seal around the center brake light. Those are some common leak areas. Some have had some problems with the weather stripping for the trunk. Sometimes the body seams are not fully sealed, too.
The rust under the gas door is a fairly commong occurrence for the 2000+s. Unfortunately, it is not surface rust, but is rusting from the inside out. There is foam between the body panels in the area, which holds moisture and rusts the area. You're not likely to see anything from inside the trunk. The fix is to have the body panel cut out, the foam removed, and new metal welded in. The estimate that I got for a repair was in the area of $800.
The rust under the gas door is a fairly commong occurrence for the 2000+s. Unfortunately, it is not surface rust, but is rusting from the inside out. There is foam between the body panels in the area, which holds moisture and rusts the area. You're not likely to see anything from inside the trunk. The fix is to have the body panel cut out, the foam removed, and new metal welded in. The estimate that I got for a repair was in the area of $800.
*Gone, but not forgotten* - Black 2000 SSEi, HIR Headlights, Angel Eyes fogs, 3rd brake light overlay, hi-flo cat, 180 degree thermostat, HS 1.9 rockers, LSx yellow springs, Intense FWI, PCM, shift kit, push rods, and 3.4 Pulley. ZZP Power Log.
-
skid05bonnie
- SLE Member

- Posts: 34
- Joined: Sun Apr 25, 2010 12:11 am
- Year and Trim: 05 GXP
Re: Truck leak / Gas door area bubbling and rusting through?
I had a trunk leak on my bonneville that turned out to be the rear strut mount body seam(where the rear upper strut mount is welded to the body). I resealed it with under coating and that fixed it. As far as the gas door my 2000 grand prix had the same problem. In that case it was the fuel cap hanger was missing so when I filled up the fuel cap was resting on that area and over the years it started to rust. My Bonneville is missing the hanger also but I'm very careful now about not resting the fuel cap on the body while I'm filling up
05 GXP Bone Stock

- CMNTMXR57
- Certified Bonneville Nut

- Posts: 5841
- Joined: Wed May 13, 2009 10:45 pm
- Year and Trim: 2006 STS-V, 2004 GTO, 2009 G8 GT
- Location: CHICAGO
Re: Truck leak / Gas door area bubbling and rusting through?
To add, it's an issue on most GM FWD vehicles for the late 90's+, particularly our cars as well as Grand Prix's, Monte's, Lumina/Impala's, etc...Archon wrote:Check the bolts around the spoiler, and the seal around the center brake light. Those are some common leak areas. Some have had some problems with the weather stripping for the trunk. Sometimes the body seams are not fully sealed, too.
The rust under the gas door is a fairly commong occurrence for the 2000+s. Unfortunately, it is not surface rust, but is rusting from the inside out. There is foam between the body panels in the area, which holds moisture and rusts the area. You're not likely to see anything from inside the trunk. The fix is to have the body panel cut out, the foam removed, and new metal welded in. The estimate that I got for a repair was in the area of $800.
It cost about that to fix it on my GTP and I can see my Bonneville (along with hood herpes), having the same issue.

Retired Bonneville Owner and former GM Tech:
2004 Pontiac Bonneville GXP: Black/Ebony *SOLD*
Summer Toys: Combined 827 RWHP / 877lb/ft RWTQ
2004 Pontiac GTO: Impulse Blue Metallic/Black/M6: lots 'o mods, 415 RWHP / 405lb/ft RWTQ!
2006 Cadillac STS-V: Light Platinum Metallic/Light Gray/A6 - Spectre CAI, Magnaflow exhaust, Speed Inc. tune, 412 RWHP / 472lb/ft RWTQ
Daily Drivers:
2019 Chrysler Pacifica Limited: Mommy's new RGC
2015 Chrysler Town & Country Limited Platinum: Kids new RGC
2011 Camaro SS
2009 Pontiac G8 GT: L76, Sport Red Metallic
2004 GMC Sierra 2500HD: Victory Red - 8.1L Big Block and Allison
2003 Chevrolet Suburban 2500: Doeskin Tan - 8.1L Big Block... RIP
1999 Chevrolet Suburban: Sunset Gold Metallic - RIP

