Preventing Gas Tank Rust, edited with pictures
- AJT2004
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Preventing Gas Tank Rust, edited with pictures
I read up on putting silicone into the area where the gas cap is located. Im a little confused on where exactly i should be focusing the
silicone. Pics would be helpful if its not too much trouble. Thanks again
silicone. Pics would be helpful if its not too much trouble. Thanks again
Last edited by AJT2004 on Wed Jan 18, 2012 1:38 pm, edited 1 time in total.
2004 Bonneville SE 151,xxx- 20% tint all around, 5% tint bar on windshield | 4500k DDM HID low | De-badged | Hardwired Passport 9500ix | FWI(inter-cooler piping) | FE2 Rear Sway Bar | Solid Motor Mount | 180* Stat | Firm Shift Kit
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- Adamus Prime
- SLE Member

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Re: Preventing Gas Tank Rust
mine is starting to show signs of the same thing.
I was going to mask off the tank filler neck, strip is all down to bare metal (air craft stripper)
I was going to POR-15 the entire area...
http://www.por15.com/FLOOR-PAN-TRUNK-KI ... nfo/FPTRK/
I was going to mask off the tank filler neck, strip is all down to bare metal (air craft stripper)
I was going to POR-15 the entire area...
http://www.por15.com/FLOOR-PAN-TRUNK-KI ... nfo/FPTRK/
2000 Bonneville (S)SE(i) - L26/L32 "top swap" - VS cam - ported M90 - ZZP 3.4" pulley - ZZP PCM tune - INTENSE FWI - Port Matched intake/exhaust - ZZP Power Log Manifolds - ZZP "Stage 2" Trans - 2 1/2" full exhaust - SLP Muffler - Hubcaps 
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01bonneSC
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Re: Preventing Gas Tank Rust
The problem is the foam behind the filler door area.
- AJT2004
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Re: Preventing Gas Tank Rust
thats a good idea, post pics when you do it id like to see itAdamus Prime wrote:I was going to POR-15 the entire area...
http://www.por15.com/FLOOR-PAN-TRUNK-KI ... nfo/FPTRK/
I thought it was from water sitting in where the01bonneSC wrote:The problem is the foam behind the filler door area.
gas cap is?
2004 Bonneville SE 151,xxx- 20% tint all around, 5% tint bar on windshield | 4500k DDM HID low | De-badged | Hardwired Passport 9500ix | FWI(inter-cooler piping) | FE2 Rear Sway Bar | Solid Motor Mount | 180* Stat | Firm Shift Kit
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
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01bonneSC
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Re: Preventing Gas Tank Rust
The water soaks the foam like deadener behind the quarter panel, it never completely dries out. Do a search for it, harofreak00 took a panel off to show everyone, he made a thread about it.AJT2004 wrote:I thought it was from water sitting in where the01bonneSC wrote:The problem is the foam behind the filler door area.
gas cap is?
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00Beast
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Re: Preventing Gas Tank Rust
It's less like foam and more like plaster of paris or something, lol. It does absorb water, but it's not soft, and there's no way to remove it..
Bye Bye:

RIP sandrock

RIP sandrock
Sirius wrote:Think about it. You’re tooling down the road in your Prius, knowing full-well that this thing being green is as big a sham as federally mandated ethanol-enriched gas, Russia pulling out of Ukraine, and Obamacare.
Re: Preventing Gas Tank Rust
Take the black screws off on the inside of the trunk holding the carpet on the side. Pull it back and shine a flashlight in there and you will see the foam stuff adhering the filler area to the fender. Mine came out of the blue last fall from little pin sized dots in the paint, and grew to full blown quarter sized spots in a matter of a couple months. I looked in from the trunk, and the entire area is rusted on the back side. So far the paint is holding up, it has just bubbled.
- Adamus Prime
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Re: Preventing Gas Tank Rust
cant take the filler neck off?
I'm gonna check mine out...
I might be able to think of a solution to the Ponti'rot curse
I'm gonna check mine out...
I might be able to think of a solution to the Ponti'rot curse
2000 Bonneville (S)SE(i) - L26/L32 "top swap" - VS cam - ported M90 - ZZP 3.4" pulley - ZZP PCM tune - INTENSE FWI - Port Matched intake/exhaust - ZZP Power Log Manifolds - ZZP "Stage 2" Trans - 2 1/2" full exhaust - SLP Muffler - Hubcaps 
- AJT2004
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Re: Preventing Gas Tank Rust
I thought putting silicone around the perimeter of the fuel cap area was suppose to stop the rust because it help the water drain out?
2004 Bonneville SE 151,xxx- 20% tint all around, 5% tint bar on windshield | 4500k DDM HID low | De-badged | Hardwired Passport 9500ix | FWI(inter-cooler piping) | FE2 Rear Sway Bar | Solid Motor Mount | 180* Stat | Firm Shift Kit
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
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Re: Preventing Gas Tank Rust
How would it help it drain out?AJT2004 wrote:I thought putting silicone around the perimeter of the fuel cap area was suppose to stop the rust because it help the water drain out?
- AJT2004
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Re: Preventing Gas Tank Rust, edited with pictures
Could someone edit one of this pictures to show where to put the silicone, from what i read it should be the left side of the gas tanks area??

and as you can see i put down some silicone already, just wanted to know if i did it right and put it in the right spot.

and a pic of the car


and as you can see i put down some silicone already, just wanted to know if i did it right and put it in the right spot.

and a pic of the car

Last edited by AJT2004 on Wed Jan 18, 2012 1:42 pm, edited 1 time in total.
2004 Bonneville SE 151,xxx- 20% tint all around, 5% tint bar on windshield | 4500k DDM HID low | De-badged | Hardwired Passport 9500ix | FWI(inter-cooler piping) | FE2 Rear Sway Bar | Solid Motor Mount | 180* Stat | Firm Shift Kit
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
Re: Preventing Gas Tank Rust, edited with pictures
Reach your finger inside to the bottom left. There is a gap between the outer sheet metal of the quarter panel, and that inner fill area.
- AJT2004
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Re: Preventing Gas Tank Rust, edited with pictures
OOO so i should feel that gap with silicone? Thanks for the quick reply
2004 Bonneville SE 151,xxx- 20% tint all around, 5% tint bar on windshield | 4500k DDM HID low | De-badged | Hardwired Passport 9500ix | FWI(inter-cooler piping) | FE2 Rear Sway Bar | Solid Motor Mount | 180* Stat | Firm Shift Kit
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
Re: Preventing Gas Tank Rust, edited with pictures
It might not be necessary since you covered the weep hole. The assumption is that water is kicked up through that hole from the tire, and then gathers in that gap on the left and sits there and/or migrates into the adhesive on that is used to glue the inner filler area to the quarter panel. Remove the fasteners inside the trunk for the carpet on the driver's side, pull back the carpet, and you can see the filler area and the adhesive. And you'll be able to see if it's started rusting.
- Ponch 04
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Re: Preventing Gas Tank Rust, edited with pictures
After looking at your pictures, my only advice to you would be to seal the weep hole that is directly under the filler neck (see picture below) if you haven't done this already. This is where the dirt, water, salt, etc. enter.


2004 Bonneville SE: Dark Ming Blue Metallic (1 of 778), Bench seats, Cloth Interior, Beldin wires, Power Stop Rotors, 274724...... RIP
- AJT2004
- Posts like an LG3

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Re: Preventing Gas Tank Rust, edited with pictures
I thought I wanted the water to drain out throught there. Props to GM on the fantastic design.
2004 Bonneville SE 151,xxx- 20% tint all around, 5% tint bar on windshield | 4500k DDM HID low | De-badged | Hardwired Passport 9500ix | FWI(inter-cooler piping) | FE2 Rear Sway Bar | Solid Motor Mount | 180* Stat | Firm Shift Kit
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]
- '92 Bonneville SE - '85 Grand Am - '73 Catalina - '67 Catalina
- '87 Bonneville SE - '82 6000 - '78 Catalina [/color]



